Intumescent polypropylene: Interactions between physical and chemical expansion
Résumé
To decrease the reaction to fire of a highly flammable plastic, polypropylene (PP), the
concept of intumescence was applied. Two intumescent systems were designed on
the basis of different mechanisms: physical expansion with expandable graphite (EG)
and chemical expansion with modified ammonium polyphosphate (AP). Fire behavior
of PP containing EG, AP, or an AP/EG mixture with a total loading of 10 wt% was
evaluated by cone calorimetry at 35 kW m−2. Thermocouples allowed measuring the
temperature at the backside or inside samples over time and evaluating the thermal
barrier of these intumescent materials. Two grades of AP (difference in composition)
and several grades of EG (difference in expansion characteristics) were compared.
Mixing AP and EG does not create a synergistic effect in studied conditions. Contrarily,
the incorporation of small amount of EG in PP-AP modifies heat transfer in
the coating, creating a strong anisotropy. Graphite worms are trapped vertically into
the expanded AP, which increases the transverse heat conductivity (lower efficiency
of the thermal barrier) and decreases the fire performance. This phenomenon disappears
in thicker specimens. While a higher expansion volume of graphite worms
improves fire performances of PP with only small amount of EG (1 wt%), this effect is
not noticeable with AP/EG mixtures.
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