Application of Flame-Retardant Double-Layered Shell Microcapsules to Nonwoven Polyester
Résumé
A microencapsulated flame retardant was used in order to produce a flame retardant
nonwoven substrate. Melamine-formaldehyde polymer-shell microcapsules, containing Afflamit®
PLF 280 (resorcinol bis(diphenyl phosphate)) as the core substance, were coated by an outer
thermoplastic wall (polystyrene (PS) or poly(methyl methacrylate)), before being applied to a
core/sheet-type bi-component PET/co-PET spunbond nonwoven substrate using impregnation.
The outer wall of the microcapsules was heated to the softening temperature of the thermoplastic
shell in order to be bonded onto the textile fibres. The thermal stability of the microcapsules was
examined using thermogravimetric analysis. The textile samples were observed with a scanning
electron microscope, and the flame retardancy performance was evaluated using the NF P92-504
standard. The results show that the composition of the outer polymeric shell affected the thermal
stability of the microcapsules, since the particles with a PS shell are more stable. Furthermore,
the microcapsules were more located at the nonwoven surface without affecting the thickness of the
samples. Based on the results of the NF P92-504 test, the flame spread rate was relatively low for all
of the tested formulations. Only the formulation with a low content of PS was classified M2 while the
others were M3.
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